High Accuracy on-Line Automation Optical Inspection Machine

• Customization: Available
• Power Supply: AC220V±10% 50/60Hz
• Product Dimension: 130X100X174cm
• Model NO.: SUNY-AOI810
• Work Environment: Temperature10-40ºC, Humidity 30-80% Rh
• Weight: 700kg
• Transport Package: Standard Export Package
• Trademark: SUNY
• Origin: Hunan China
• Production Capacity: 500PCS/Month

Product Description

Item: High Accuracy On-line Automation Optical Inspection Machine
Model: SUNY-AOI810

Product Features:
l Easy to operate and muIti-functional AOI: Different AOI models can be placed at several quality controlling points in SMT line, such as to check 2D paste printing quality,check component defects before refIow soldering,check PCBA quality after refIow soldering,and DIP after wave soldering.
l Simple Interface: Simple software interface accord with daily and effective operation.
l The work guide,makes the equipment to maintain consistently.
l The software is comprehensive and nimble.
l The lowest training request.

Product Advantages:
l Portable tracking doors design easier for maintenance.
l With larger inspection size,it can meet different demands.
l The machine can work OK/NG loader, make the seamless connection of on-line testing, PCB receiving and repairing.
l With the application of off-line programming and off-line debugging,making,the equipment with maximize utilization.
l Various algorithm application and combination, make the application of software is more flexible.
l The new algorithm OCR and short test, meet the request of quality inspection after printing more effectively.
l With high intellectualized control system,it can control the quality and give feedback in the first time.
l Fully meet the requirements of Iead-free process.

Product Parameters:

CATEGORY	PROJECT		SPECIFICATION
Optical system	Camera		5 Million Gigabit net color camera at a high speed.
	Image resolution		10/15/20micro/point (optional),Standard 15micro/points (corresponding to the FOV: 36*30mm).
	Optical lens		Telecentric lens at pixel level of 5.0 M, depth of field: 8-10mm.
	light source system		RGB ring multi-angle LED light source structure.
	Light  control system		Digital constant current controller.
Software recognition system	Detection algorithm	Template matching	Within the search Windows, automatic search and sampling of the color template is the most similar images in advance, and calculate the percentage of similarity.
		Intelligent detection	Software intelligent learning template and output value, without human intervention.
		Circle detection	Automatic,search,circle,positioning,and calculate the radius of the circle.
		Polarity detection	According to the positioning of the component images, Detecting element is reverse polarity.
		Bridge detection	Through the brightness is judged through the window element.
		Average brightness	Window average brightness
		maximum brightness	Biggest set the brightness of the average area within the search Windows,And the output
		Brightness of the minimum	Set the brightness of the average minimum area within the search Windows, and the output
		Luminance sampling	Extract the brightness of the window, and set a percentage
		Brightness range	Range of brightness values within the search Windows setup area, and the output value
		Relative offset	Output components, the value of X/Y offset
		Character recognition	Automatic identification Letters and Numbers on the element itself
		Two endpoint detection	Intelligent tracking components on both ends of the electrodes and calculate the Angle
		Whole detection	Regional for the whole detection,foreign body detection of PCB
		Bar code identification	Intelligent identification one-dimensional, two-dimensional bar code
	image processing speed	FOV processing speed	<170ms
		Movement speed	Max: 700mm/s
		Detection speed	3500mm2/s
		The characteristics	The abbreviation of IPE is Image Processing Expression, allow the user to use simple Expression custom Image source, with different algorithms can be combined from different effects, can greatly increase the detection rate and reduce the rate of false positives. Qubit AOI system in the image source can understand pixels of lattice, each pixel data from 1 to 4 channel, said IPE expressions can do independent calculation of each pixel in the image source, generate a new image. More than any
		Operation	Figure forms offline programming and debugging, precise automatic positioning microns, quick process, support offline debugging remote type, does not affect the normal test equipment
	Mark	Points count	The choice of two commonly used Markpoints or more of the Mark
	Test content	Solder paste printing	Deflection, wuxi, little tin, More tin, break, contamination, bridge
		Paster	Missing parts, offset, skew, erection, side stand, turn, reverse polarity, fault, damage, contamination, bridge, IC clubfoot More than at any place
		After reflow soldering	Missing parts, offset, skew, erection, side stand, turning parts, reverse polarity, fault, damage, contamination, bridge, wuxi, little tin, tin, false welding, solder balls, IC bent feet, more than at any place
		After wave soldering	Insert the needle, wuxi, little tin, tin, false welding, solder ball, solder hole, short circuit, more than at any place
		Red rubber sheet	Missing parts, offset, skew, erection, side stand, turn, reverse polarity, wrong, damaged, good adhesive, more than at any place
Mechanica lsystems	Anti-static measures	Antistatic socket, anti-static ring
	PCB size	35 * 35 mm ~ 340 * 400 mm,(according to customer request custom bigger size)
	PCB thickness	0.3mm to 6 mm
	PCB warp degrees	≤6 mm or less (a fixture auxiliary rectify deformation) can eliminate PCB deformation effects (special requirements can be customized)
	Component height	Top Side≤50mm Bottom Side≤100mm
	Smallest parts	01005 component, chip 0.3 mm spacing And above
	X, Y platform	Drive equipment		Ac servo motor system (PCBA stationary Drive equipment for solder paste printing and patch after inspection)
		Precision positioning		≤8um
	PCB delivery system	Rail height: 900 + 200 mm (from the ground to the plywood surface), base board fixed square: bottom - up, fixed function of thimble adjustable plate bending, in and out of the plate and the automatic width control system automatically, comply with the SMEMA standards.
Control system	Operating system		Windows 8-64Bit
	Display		22 inches LCD widescreen display
	Mainframe computers		I5 CPU, 8 g GPU graphics, 16 gb of memory, 128 gb SSD, 1 TB hard drive machinery
Other Parameters	Networking		Support NG terminal connected to the Internet and the MES server, SPC statistics, RS pit
	MACHINE DIMENSIONS		130x100x174cm
	AIR SUPPLY		>0.5Mbar
	WEIGHT		about 700kg
	POWER SUPPLY		AC220V±10%,single phase 50/60HZ, power consumption 2000W
	WORKING ENVIRONMENT		Temperature10-40ºC, humidity 30-80% RH