HASL Pretreatment Line Suny-Zpr800

• Automatic Production Line: Assembly
• Certification: ISO, CE
• Automation: Automation
• Production Scope: Product Line
• Machine Dimension: 5000mm*2300mm*2300mm
• Work Piece Size: 600mm*1500mm Maximum -140mm*100mm Minimum
• Model NO.: SUNY-ZPR800
• Work Piece Thickness: 0.35mm-4.2mm
• Working Height: 950mm±50(Adjustable)
• Conveying Speed: 0.2 ~ 4m/Min (Stepless Speed Regulation)
• Diameter of Transmission Wheel: ф40mm
• Transport Package: Standard Export Package
• Trademark: Labkits
• Origin: Hunan China

Product Description

HASL Pretreatment line 
Model: SUNY-ZPR800
1.Process steps:
Feed in(500mm)-acid cleaning--coarsening(400mm)--Isolation (800mm)---Pressure pump(300mm)--Pressure pump(300mm)XICity Water cleaning(200mm)---coarsening(200mm)--Suck drying(300mm) cooling air drying(400mm)--hot air drying(800mm)
--Feed out (400mm)- length:4800mm

2.Technical Parameter:
1.Machine dimension:5000mm*2300mm*2300mm(L X W X H)
2.Work piece size:: 600mm*1500mm maximum -140mm*100mm Minimum
3.Work piece thickness:0.35mm-4.2mm
4.Surface roughness:≤Ra3.2µm  Margin grinding:≤2.5µm
5.Working height: 950mm±50(adjustable)
6.Conveying speed: 0.2 ~ 4m/min (stepless speed regulation)
7.Diameter of transmission wheel: ф40mm
Material is made of high-strength PP material, with large force, high wear-resistance.
8.Transmission shaft ф 10mm
Made of high-strength epoxy resin, acid and alkali resistant, high-strength and wear-resistant material
9. The transmission wheel spacing: 50mm
The main drive shaft is made of high quality 304 stainless steel ф14mm, the main transmission bevel gear is made of PVDF (engineering plastics), high strength, wear resistance,
10.Washing pump: 1.5kw.380V/50Hz   2pcs
11.Strong wind cooling fan: 3kw, Pressure 4500pa, Flow 2000m3/h;
12.Hot air blower: 3kw Pressure 4500pa, Flow 2000m3/h
13.The cold knife (five pcs) upper 3pcs and down 2pcs.
14.The hot knife (six pcs) upper 3pcs and down 3pcs.
15.Hot air box heater, 6pcs (1000W each)  Total Power. 6000W/220V,/5
16.Thermostat: 1pc of  hot wash, 1pc of  hot air drying
17. Inverter: 380V/50Hz-60Hz 0.75KW, origin (Taiwan)
18.Power: three-phase four-wire system, 380V, 50HZ
19.The whole power: about 33 KW
20.Top-mounted electrical control cabinets.

3.Machine parameter 
1 Equipment main body: high-quality UPVC white plate
2.Feeding:500mm, transmission interval:50mm Effective width 650mm
3.Roller: diameter 40mm, transmission shaft diameter 10mm.
4.Slides: Made of high-strength, high-quality PVC sheet.
5.Main drive shaft: Made of 14mm diameter stainless steel (304).
6.Transmission structure: bevel gear, material (PPEF) engineering plastics.
7.Nozzle arrangement: Five nozzles for the first spray tube and six nozzles for the second spray tube.Two tubes are staggered. The total number of nozzles is 88. (quick opening)
8.Filtration method: Flapper type nylon mesh, two levels
9.Side view window:Front side of the machine body Observation and loading/unloading
Cleaning Window set Filter screen insde.
10.Cleaning inlet and outlet: install the retaining shaft.


4.Cleaning the separation section:
1. Equipment main body: high-quality UPVC white plate
2. Length:200mm. 500mm, transmission interval 50mm effective width 650mm
3. Roller: diameter 40mm, drive shaft diameter 10mm. (epoxy resin rod)
4. Slide: Made of high-strength, high-quality PVC sheet.
5. Main drive shaft: Made of 14mm diameter stainless steel (304).
6. Transmission structure: bevel gear, material (PPEF) engineering plastics. , Transmission interval 50mm.Effective width:650mm
              
5.Wash plate Cleaning section:
1. Equipment main body: high-quality UPVC white plate
2. Brush plate: length 700mm, transmission interval 50mm effective width 610mm
3. Transmission: acid and alkali plastic shaft, diameter 40mm. Double rubber shaft with spring compression device.
4. Transmission wallboard: Manufacture of high-quality PVC sheet.
5. The main drive shaft: diameter 15mm stainless steel (304) production.
6. Transmission structure: bevel gear, material (high quality carbon steel).
7. Support method: Outside the brush plate section, all bearings and bearing boxes are installed.  (202) models.
8. Brush structure: nylon brush roller: ф140 X 610mm, without abrasive particle size 800--1000 mesh 2pc; (upper one and lower one), brush roller speed 500rp;--750rpm
9. Mechanical structure: The brush shaft is made of stainless steel (304). The brush adjusts the plate structure and adopts a linear bearing sliding method. The equipment is stable, reliable, low noise, long life and high precision. Easy to maintain. Lifting pillar diameter 25mm mm quenched 60 degrees, no deformation, strong wear resistance.
10. Brush drive motor: 1.1KW/380V/50Hz (950) rotation (6 grade) A-type belt transmission, speed change, 1:3 deceleration:Two sets.
11.Brush water supply method: tap water in the factory, pressure 1.5cm2 (Pa) Each brush is a generation nozzle cooling the cleaning tube.
12 Equipment machinery shell: cold steel plate anti-corrosion spray, orange red decoration, beautiful.
13 Brush plate rack: 50*50 square tube and 8 channel steel, anti-corrosion treatment, spray.

6.Brush clean the isolation section:
1.Equipment main body: high-quality UPVC white plate.
2.Length 200mm (mm), transmission interval 50mm.Effective width 650mm
3.Roller: diameter 40mm, transmission shaft diameter 10mm. (epoxy resin rod)
4.Slides: Made of high-strength, high-quality PVC sheet.
5.Main drive shaft: Made of 14mm diameter stainless steel (304).
6.Transmission structure: bevel gear, material (PPEF) engineering plastics.
7.Transmission interval 50mm effective width 650mm.
.
7.High press cleaning section:
1.Equipment main body: high-quality UPVC white plate.
2.Side view window:Front side of the machine body Observation and loading/unloading
Cleaning Window set Filter screen insde.

8.High press cleaning isolation section:    
1. Equipment main body: high-quality UPVC white plate.
2. Length 200mm (mm), transmission interval 50mm effective width 610mm
3. Roller: diameter 40mm, transmission shaft diameter 10mm. (epoxy resin rod)
4. Slides: Made of high-strength, high-quality PVC sheet.
5. Main drive shaft: Made of 14mm diameter stainless steel (304).
6. Transmission structure: bevel gear, material (PPEF) engineering plastics. , Transmission interval 50mm effective width 650mm.
7. Install inlet and outlet retaining shafts.


9.Press pump cleaning:
1.Equipment main body: high-quality UPVC white plate.
2.Length: 300mm (mm) in the first section. 300mm in the second section, transmission interval 50mm effective width 650mm
3.Roller: diameter 40mm, transmission shaft diameter 10mm. (epoxy resin rod)
4.Slide: Made of high quality PVC sheet.
5.Main drive shaft: Made of 14mm diameter stainless steel (304).
6.Transmission structure: bevel gear, material (PPEF) engineering plastics. , Transmission interval 50mm effective width 650mm.
7.Nozzle structure; 25mm millimeter UPVC pipe (304) production, 6pcs, upper 3pcs and down 3pcs. 5 nozzles on one tube, 6 nozzles on another tube. Cross evenly.
8.Nozzle material: Engineering plastic, (PPEF) Quantity: 34pcs
9.Filtration device: filter barrel two-stage filter, nylon mesh cloth.
10.Pressure pump: Pressure Pump: 1.5kw 380v/50hz 1 Set, Pressure 1.2-2.0kg/cm2
11.Side view window:Front side of the machine body Observation and loading/unloading
Cleaning Window set Filter screen insde.
12.Install inlet and outlet retaining shafts.

 
10.Tap water cleaning:
1. Equipment main body: high-quality UPVC white plate.
2. Length 200mm (mm), transmission interval 50mm effective width 650mm
3. Roller: diameter 40mm, transmission shaft diameter 10mm. (epoxy resin rod)
4. Slide: Made of high quality PVC sheet.
5. Main drive shaft: Made of 14mm diameter stainless steel (304).
6. Transmission structure: bevel gear, material (PPEF) engineering plastics. , Transmission interval 50mm effective width 650mm.
7. Nozzle structure; 25mm millimeter UPVC pipe (304) production, 6pcs, upper 3pcs and down 3pcs. 5 nozzles on one tube, 6 nozzles on another tube. Cross evenly.
8. Nozzle material: engineering plastic, (PPEF) Quantity: 22 pieces.
9.Side view window:Front side of the machine body Observation and loading/unloading
Cleaning Window set Filter screen insde.



11.Tap water cleaningisolation section:
1. Equipment main body: high-quality UPVC white plate
2. Length 200mm (mm), transmission interval 50mm effective width 650mm
3. Roller: diameter 40mm, transmission shaft diameter 10mm. (epoxy resin rod)
4. Slides: Made of high-strength, high-quality PVC sheet.
5. Main drive shaft: Made of 14mm diameter stainless steel (304).
6. Transmission structure: bevel gear, material (PPEF) engineering plastics. , Transmission interval 50mm effective width 650mm.
7. Nozzle structure; 25mm millimeter UPVC pipe (304) production, 6pcs, upper 3pcs and down 3pcs. 5 nozzles on one tube, 6 nozzles on another tube. Cross evenly.
8. Nozzle material: engineering plastic, (PPEF) Quantity: 33 pieces.
9.Side view window:Front side of the machine body Observation and loading/unloading
Cleaning Window set Filter screen insde.

12.Pure water wash(Optional).
1.Equipment main body: high-quality UPVC white plate
2. Length 300mm (mm), transmission interval 50mm effective width 650mm
3. Roller: diameter 40mm, transmission shaft diameter 10mm. (epoxy resin rod)
4. Slide: Made of high quality PVC sheet.
5. Main drive shaft: Made of 14mm diameter stainless steel (304).
6. Transmission structure: bevel gear, material (PPEF) engineering plastics. , Transmission interval 50mm effective width 650mm.
7. Nozzle structure; 25mm millimeter UPVC pipe (304) production, 6pcs, upper 3pcs and down 3pcs. 5 nozzles on one tube, 6 nozzles on another tube. Cross evenly.
8. Nozzle material: engineering plastic, (PPEF) Quantity: 33 pieces.
9.Side view window:Front side of the machine body Observation and loading/unloading
Cleaning Window set Filter screen insde.

13.Suck drying section(sponge stick)
1. Equipment main body: high-quality UPVC white plate.
2. Length 200mm (mm), transmission interval 50mm effective width 650mm
3. Roller: diameter 40mm, transmission shaft diameter 10mm. (epoxy resin rod)
4. Slides: Made of high-strength, high-quality PVC sheet.
5. Main drive shaft: Made of 14mm diameter stainless steel (304).
6. Transmission structure: bevel gear, material (PPEF) engineering plastics. , Transmission interval 50mm effective width 650mm.
7. Sponge suction roller specifications and quantity: diameter 40mm, length 650mm, internal hole 10mm. 3 pair(6pcs)
8. Sponge suction drive shaft, stainless steel (304L) diameter:10mm, 6pcs
9. Sponge suction axis operation pressing device: two sets, (spring plate adjustment bolt)

14.Cold air drying/Hot air drying:
1.Equipment body: high quality stainless steel plate
2.Cold air length:600mm (mm), transmission interval 60mm effective width 650mm
3.Roller: diameter 40mm, drive shaft diameter 10mm. (stainless steel)
4.Slide: Made of high-strength, high-quality epoxy resin sheet.
5.Main drive shaft: Made of 14mm diameter stainless steel (304).
6.Transmission structure: bevel gear, material (PPEF) engineering plastics.
7.Transmission interval 50mm effective width 610mm.
8.Strong wind cooling fan: 3KW, Pressure 4500Pa, Flow 2000m3/h;
8.Cold knife (5pcs), upper 3pcs, down 2pcs
9. High density filter device: 300mm*500mm High density filter drum:0.003mmr.
10. Fan motor model: 3KW/380V/50Hz, 2860 rpm.

15.Hor air drying section:
1.Hot air length: 1200mm,
2.Hot air blower: 3Kw Pressure 4500Pa, Flow 2000m3/h.
3.Hot air knives: 6pcs.Upper 3pcs/down 3pcs.
4.The plenum heating box: size 500mm*600mm*100mm, The box contains six heaters,
5.Heater specifications: 1KW/220V/50Hz. Six. (fish scale air heater)
6.High density filter device: 300mm*500mm high density filter drum, 0.003mmr.
7.Fan motor model: 3KW/380V/50Hz, 2860 rpm.
8.The upper part of the body is provided with a toughened glass cover.
9.Three inspections, maintenances, and doors are provided before and after the body. Easy to maintain and observe.

16. Feed out section:
1.Equipment main body: High quality stainless steel plate.
2.Discharge length: 400mm (mm), transmission interval 50mm effective width 650mm
3.Roller: diameter 40mm, drive shaft diameter 10mm. (Stainless steel tube)
4.Slide: Made of high-strength, high-quality epoxy resin sheet.
5.Main drive shaft: Made of 14mm diameter stainless steel (304).
6.Transmission structure: bevel gear, material (PPEF) engineering plastics. , Transmission interval 50mm effective width 650mm.